Get your Kawasaki KLR 650 clutch cable: http://bit.ly/klr-650-clutch-cable-1Learn how to replace the clutch cable on a Kawasaki KLR650. If what you are experiencing is the engine revving/slipping for an instant when you shift the problem is a bad clutch cable. Loosen the nuts locking the clutch cable in place near the clutch arm to release all tension at the handlebar end. $38.88. Back the lock ring all the way to the cable adjustment knob. I messed up the choke cable (the little plastic part around where it connects to the carb snapped). Parting out 2004 klr 650. . Refill the engine with oil, and the radiator with coolant and you're done. With its second major update since being introduced in 1987, the 2022 Kawasaki KLR650 continues the model's long history as an affordable, dependable adventure bike. KAWASAKI PROTECTION PLUS. Whether it's a throttle cable or a clutch cable, the techniques applied in the video below include how to disconnect a cable, plus how to route a new cable through the machine, then connect it and adjust it. . Step 2. . It's normal for a KLR to be tough to push while in gear with engine not running. Discussion in 'Thumpers' started by jtrider, Apr 29, 2011. jtrider, Apr 29, 2011 #1. jtrider Ya. Cable lube will penetrate but try using a good waterproof chassis grease once for the purpose and see if you prefer the action. This makes breaking the adjustment screw or lever base more likely. This KLR650 engine ate both exhaust valves, damaged the cylinder head, cylinder, and piston all because the doohickey was not adjusted correctly. 07. Free expert DIY tips, support, troubleshooting help & repair advice for all KLR 650 Motorcycles. Allen key included for assembly. Width of engagement is not adjustable. The Rekluse EXP Kit for Kawasaki KLR 650 INSTALLATION & USER'S GUIDE Doc ID: 191-6347A Doc Rev: 122214 . is deftones shoegaze; rochdale housing . These are Partzilla prices, you'll pay something for shipping. I have to point out that this is exactly what I said; there's a specified lever travel but in the end you are just adjusting it until it works. Riders on pavement or off-road will benefit from . 5-speed, return shift with wet multi-disc manual clutch: Final Drive: Sealed Chain: Maximum Torque: 39.1 lb.-ft. @ 4,500rpm: PERFORMANCE PERFORMANCE; Front Suspension / Wheel . This may be a waste of space, but I would rather ask then have issues. Press J to jump to the feed. NICHE Clutch Cable for Kawasaki KL KLR 650 2008-2015 54011-0556 5 1 offer from $17.95 Tusk Low-Profile Magnetic Drain Bolt For KAWASAKI KLR650 1987-2018,2022 361 5 offers from $9.95 2009 Kawasaki KLR650 Oil Change Kit 71 in Powersports Engine Oil 3 offers from $35.70 Clip this coupon to save 15% on this product when you buy from nordlichter. A high quality replacement clutch cable. In the video, see how. NICECNC Black Front and Rear Blinker Stalk Elimination Kit Adapter Plate Compatible with Kawasaki KLR 650 2008-2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 . With Cogent Dynamics you will find everything you need for effective suspension upgrades on your motorcycle. 2-3 mm of free cable movement at the clutch lever on the handlebars. Once I put the carbeuretor back in I had a little issue. NICHE Clutch Cable for 2008-2015 Kawasaki KLR650 54011-0556 Motorcycle. To unhook the cable from the bars turn the adjuster nut all the way loose, turn the slotted adjustment screw all the way into the perch, line up the slots on the screw and the nut, use the cable slack to pull the cable out of the perch and unhook it from the lever slot. SALE: USD$ 34.95. Gen 1 ('87 - '07) Gen 2 ('08 - '18) Add Cable Lubricant. 9.Reverse steps 1-2. Kawasaki Versys 650 Motorcycle Talk. Recent 2010 kawasaki KLR 650 questions, problems & answers. $105.99 . Adjust the play using the adjustment on the handlebars, if you need more use the adjustment nut on top of the engine. Welcome, Kawasaki owners. $45.07 $ 45. Reattach the clutch cable, and adjust it so the tension is almost tight enough, then do a precise adjustment up at the clutch lever on the handlebars. First released as the KLR600 . FREE SHIPPING (on orders over $75) . BH-Motor New Carb Carburetor Cable Eliminator Choke for Kawasaki KLR 650 KLF650 KLR250S CV Carburetor. Dri Slide +$22.95 . Only played with it idling in my garage tonight but feels so much lighter and smoother than before. 4.1 out of 5 stars 16. Kawasaki . Remove the 10mm bolt from the top of the handguard and loosen the lower bolt. Step by step guide to replacing the clutch cable on the 1987 - 2007 Kawasaki KLR 650 Step 22. $13.82. They undergo comprehensive evaluation to ensure the hightest quality and durability standards to help maximize the life of your vehicle, and give you peace of mind that your Kawasaki is always operiating at peak performance. Recent 2001 kawasaki KLR 650 questions, problems & answers. Throttle is 6" total in length. Access the information and tools you need to get the most out of your vehicle. elkster88 5 yr. ago. level 1 Add to cart $9.95 Flywheel / Rotor Puller KLR650 '87 - '18 Special tool to remove the flywheel/rotor from the end of the crankshaft. You can try different oil and see if it changes anything. Choose Model. Opens carbs up to 38mm. Search Fixya. To install the mixture screw, simply remove the smog plug located on the bottom of your carb and remove the stock mixture screw then replace with the TPI adjustable mixture screw. could be spring is weak are cable is frayed The KLR clutch take a large amount of force to compress the clutch springs, and I had one cable get stretched and seem to remember having to make an adjustment on the clutch side of the cable. OWNER'S & SERVICE MANUALS. The Cyclepedia 2008 - 2017 Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned Kawasaki dealer trained technician. screw,cable adjust,8mm: 46055: 46055-009: 1 nut,cable adjust: 46056: 46056-006: 1 . If you need to push it, you will need to take it out of gear. This item: 1987-2007 KAWASAKI KL 650A KLR 650 CABLE, BLACK VINYL, CLUTCH, Manufacturer: MOTION PRO, Manufacturer Part Number: 03-0204-AD, Stock Photo - Actual parts may vary. The Kawasaki KLR 650 manual by Clymer is the best reference book for repair and service information for your KLR650 motorcycle. Note: Some of . It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and. 1-48 of 191 results for "klr 650 clutch cable" RESULTS Kawasaki KLR650 1987-2007 / ZL600 Eliminator 1986-1987 Clutch Cable New Replacement for 54011-1242, 54011-1257 & 54011-0001 28 $1599 Get it as soon as Thu, Aug 4 FREE Shipping NICHE Clutch Cable for 2008-2015 Kawasaki KLR650 54011-0556 Motorcycle 19 $1695 Get it as soon as Tue, Aug 2 Can't wait to ride with it to work in the morning and off road this weekend. nOOb. PARTS DIAGRAMS. . We are in the same boat you and I, but there ar. 7.Back that bolt out 1/8-1/4 turn. KLR650 '87 - '07 This is one of the gnarliest skid plate made for the KLR. KLR650.COM Specials : YUASA 12V, 1 AMP Battery Charger 87-07 Edelbrock Brake Line Special 08-18 Edelbrock Brake Line Special 87-07 465 Suspension Special 08-18 465 Suspension Special Galfer Oversize Brake Rotor Kit Special 87-07 Oversized Floating Brake Rotor 08-18 Oversized Floating Brake Rotor Chain and Sprocket Package Deal : New Items Browse answered 2008 kawasaki KLR 650 questions, problems & issues. I went from 40 to 42. On the engine simply slide the end out of the slot on the lever holder. Pull the clutch outer cable [C] tight and tighten the adjusting nuts against the clutch cable holder . Every Clymer motorcycle service manual is written for the do-it-yourself-er as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Both generations of the Kawasaki KLR 650 have had a serious issue with the counter-balancing chain adjustment mechanism, or as most call it $27 . Kawasaki Genuine Parts are the only parts on the market specifically engineered and tested to fit your Kawasaki vehicle. Every Clymer motorcycle service manual is written for the do-it-yourself-er as well as the experienced mechanic, Clymer motorcycle repair manuals are the cheapest way to keep your motorcycle running properly. Height Adjust Lifter Windshield Rally Dash Kit. Page 151. . Im doing it this week. 8.Tighten the nut back up. KLR 650 - Eagle Mike free performance upgrade. How to Replace Kawasaki KLR650 Clutch Cable Step 1. 5.Loosen the 10 mm nut holding the adjustment screw tight. . for KLR650 Rally Dash Kit Height Adjust Lifter Windshield . Generally you'll spend less than $20 just about anywhere. The 2022 Kawasaki KLR650 is still the same basic concept a bare-minimum adventure tourer. View and Download Kawasaki 1993 KLX650R service manual online. To give our customers the best shopping experience, our website uses cookies. KLR650. The integrated thumb switch gives control to the rider to adjust the temperature level while keeping hands on the bar for a safer ride. Also have a new clutch cable to install, that will smooth my clutch out even more i bet. Backing it out will only give you more free play and bring engagement point closer to bar. Save Share. 6.Turn the adjuster bolt clockwise until you feel tension. Don't omit removing the lever pivot bolts periodically to clean the pivot area and introduce new grease. This item: MZS Pivot Levers Clutch Brake Adjustment Foldable CNC Green Compatible with KLR650 KLR 650 2008-2018 | KL250 Super Sherpa 2009-2010. clean lube and adjust if necessary, shift linkage, cables, caliper pins, air filter, plugs, throttle body sync . Motorcycle Kawasaki 1987 KLR650-A1 Supplemental Service Manual (130 pages) Motorcycle Kawasaki 1982 KE175 Service & Repair Manual. All seams are welded on both sides and the entire plate is black texture powder coated. . This means the cable (and therefore the lever in your hand) has to move more to get an equivalent amount of clutch engagement in the engine. The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4- valves , dual-sport motorcycle intended for both on-road and off-road riding. . MZS Black Motorcycle Brake Clutch Levers Short Wheel Adjustable Unbreakable CNC Compatible with KLR250 1991-2008 | KLR650 1987-2007 $4599 FREE Shipping by Amazon HKOO 7/8" Universal Motorcycle Black Left Clutch Brake Handle Lever Perch Compatible with Honda XR80 XR100 CRF70 CRF80 CRF100 Pit Dirt Motor Bike Motocross Parts 21 $968 4,883 miles. This manual covers everything from rebuilding the forks to replacing the balancer shaft . Get it Tuesday, May . 2016 KAWASAKI KLR 650, The rugged and tough 2016 Kawasaki KLR650 motorcycle is built for adventure. 00 KLR 67 Triumph Bonneville TT Special USN 1959-65. After trying to figure out a cheaper way to get the choke to reliably work. A Gen 2 clutch cable will set you back $15.47. Norm. If there is not enough play, the clutch may not disengage. Joined: Jul 1, 2009 Oddometer: 16. . Motorcycle Service Manual. On almost every cable actuated clutch on any Japanese bike made, you can adjust the clutch with just a. KLR 650 2008 Service Manual. Have been doing my spring cleaning and adjusting on her. Pull cable thread size is M10 x 1.25mm, Push cable thread size is M12 x 1.00mm. July 15, 2021 Updated on August 4, 2022. If no centre stand lean bike to right and support against wall or something. As John mentioned, we did a video on how to adjust the cable on a Kawasaki KLR650 motorcycle. . Off-Road Express Peach St. Waterford, PA - 375 mi. Here is a picture of the area you want to inspect when checking the gap; Adjust the cable using the black knurled knobs until you have a 2-3mm gap when the play is taken out of the lever. Press question mark to learn the rest of the keyboard shortcuts 3 mm Clutch Lever Free Play (at lever end) 10 20 mm Clutch Friction plate thickness 2.9 3.1 mm 2. KLR 650 Clutch Cable Replacement | Partzilla . If your bike is equipped with an aftermarket clutch cable, or your OEM cable is old or has stretched, you . OWNER CENTER. -$50 ea side Clutch cable. A cheap, beat up KLR 650 which I just finished switching out the pilot jet on. Slip . Need to do a clutch cable replacement on a KLR 650? Satin Black Die-Cast aluminum housing with a nylon throttle tube. If bike has centre stand, place on centre stand and turn handlebars fully right. A new OEM Gen 1 clutch cable costs all of $6.38. Order your Cable - Clutch - Black - Motion Pro - KLR650 - 1987-2007 from Z1 Enterprises. Add to cart $164.95 Skid Plate, JNS Engineering Gen 2 KLR650 '08 - '18 SAFETY RESOURCES. Bar risers may limit the travel . The clutch simply doesn't disengage enough to allow easy movement between the friction and steel plates. Christian ADV Rider Forum. Accept. The Magura Hymec clutch kit is an easy to install alternative to a mechanical clutch. When you put everything back together make sure these slots are facing down so that water and dirt don't have easy access. 10.Roughly adjust the cable at the engine until you feel SLIGHT tension. Housing is threaded to accept Honda push/pull throttle cables. I live at 5280ft and the guy at the shop said 42 would be good. KAWASAKI SUPPORT. Call 1-800-491-2926 or e-mail our sales team Details Improve the clutch feel and control of your KLR 650 with this easy upgrade from Magura. The Kawasaki KLR 650 manual by Clymer is the best reference book for repair and service information for your KLR650 motorcycle. 2008 KAWASAKI KLR650 Parts & Accessories. In Stock. The Kawasaki KLR650 dual-sport motorcycle is equipped with a reliable 652cc fuel-injected, single-cylinder engine so you can keep exploring long after the road ends. Reinstall the engine guard to the bottom of the motor. This system replaces the clutch lever and cable with a small, lightweight hydraulic system for improved clutch control 4.2 . Here's how to quickly and properly adjust a clutch cable on a motorcycle with a cable clutch. Holds valve spring collar down so adjusting pads can be removed. Reply Quote. I know I've been putting out a lot of tutorials lately, and you probably want to see some adventure already. away. . KLR650 '87 - '18 For adjusting valve clearance on twin cam models. In Stock. . At Amazon, a Gen 1 cable is $11.03 with free shipping. If you have adjusted the cable, it's fairly simple to pull the clutch and measure the thickness of the clutch plate with a caliper and compare to spec. klr 650. starting at $6,699 msrp view all & compare . We are your #1 source for Kawasaki & Suzuki Vintage Motorcycle Parts. Then loosen the clutch cable adjustment lockring. More buying choices $39.55 (17 new offers) TAOT Motorcycle Motorbike Clutch Cable Fit for Kawasaki KLR 650 1987-2007 1997 2003 Cables. 4.9 out of 5 stars 13. Adjuster at lever only adjusts free play in lever itself. Sometimes, you just have to replace some things if your going to make things work. Ships from and sold by Orange Cycle Parts. holder-cable,clutch: ref # 14044 part number quantity 1 destination remarks . 10 mm socket required. For the cost, this has been the best $50 I've spent on my klr yet. The Exact Opposite of one of the European KLR650Tengai owners recently that his actuator lever was setting Too Far Forward, because the KLR lever in on the RH side. MON-FRI; SATURDAY; 7AM-7PM; 8AM-4PM; MOUNTAIN TIME Hablamos espaol! Very clever. Free expert DIY tips, support, troubleshooting help & repair advice for all KLR 650 Motorcycles. Includes all the mounting hardware. Once installed, you can fine tune your mixture for your particular engine and altitude and make adjustments if you tour areas with different altitudes. FREE Shipping. KLR 650 valve adjustment. Made from 3/16" aluminum, it is laser cut and CNC formed. The KLR 650 has become ubiquitous worldwide as a simple, rugged and do-anything bike that can be relied upon to carry you anywhere. Line up the slots in the adjuster knob and the lock ring with the slot in the clutch lever. .

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